Poor packaging is the single most common cause of damaged goods in transit. No matter how carefully a driver handles a consignment, if the packaging fails, the contents are at risk. The good news is that most damage is entirely preventable with a bit of preparation.
This guide covers everything you need to know before your collection — whether you're shipping a single parcel, a fragile item, or a full pallet.
Choose the Right Box
The box is your first line of defence. A weak or oversized box will compress, shift, or collapse under pressure — especially on longer journeys.
- Use a new or near-new box. Used boxes have already absorbed stress and their walls are weaker. If you must reuse, make sure there are no cracks, soft spots, or previous damage.
- Match the box size to the contents. Too much empty space means the item can shift and impact the walls. Too tight and you risk compressing delicate items.
- Double-wall corrugated cardboard is the standard for anything fragile or heavy. Single-wall is fine for light, robust goods.
If you press the side of a box and it flexes easily, it's not strong enough for courier transport. You want firm resistance.
Cushion Everything
Internal cushioning absorbs the vibrations, bumps, and occasional jolts of road transport. Every item should be surrounded by at least 5–7cm of cushioning on all sides.
Best cushioning materials
- Bubble wrap — excellent for fragile items. Wrap each item individually, bubbles facing inward.
- Foam inserts or foam sheets — ideal for electronics or precision equipment.
- Packing peanuts — good for filling void space, but items can shift inside so combine with wrap.
- Crumpled kraft paper — a cost-effective option for lighter, less fragile goods.
Avoid using newspaper alone — it compresses too easily under weight and doesn't provide reliable protection.
Seal It Properly
A well-packed box can still fail if the seal gives way. Use proper packing tape — not masking tape or sellotape.
- Apply tape along all seams, top and bottom.
- Use the H-taping method: one strip down the centre and one across each end.
- For heavier boxes, apply at least two layers of tape.
Pick up your packed box and shake it gently. If you can hear or feel the contents moving, add more cushioning before you seal it.
Label Clearly
Your label should include the full delivery address, postcode, and a contact phone number for the recipient. Place it on the largest flat face of the box, away from seams and tape edges.
- If shipping fragile items, mark the box clearly: FRAGILE – HANDLE WITH CARE and THIS WAY UP with an arrow.
- Remove or cross out any old labels from previous shipments — they can cause confusion at the delivery point.
- Consider printing a second label and placing it inside the box in case the outer label is damaged.
Palletised Goods
If you're shipping on a pallet, the same principles apply but at a larger scale.
- Use a good-quality pallet with no broken or missing boards.
- Stack evenly, heaviest items at the bottom, lighter items on top. Keep the load within the pallet footprint — overhanging items are at high risk of damage.
- Wrap with stretch film, working from the bottom up and overlapping each layer. At least 3–4 full rotations.
- Use edge protectors on corners if the load is particularly heavy or high-value.
- Ensure the total weight is within the vehicle's payload limit. If unsure, ask us — we'll advise the right vehicle.
Declaring Special Items
If your consignment contains anything fragile, high-value, or requiring special handling, always declare it when booking. This allows us to take appropriate care and, where needed, arrange additional insurance coverage before collection.
Items that should always be declared include electronics, glassware, artwork, antiques, medical equipment, and any goods over £500 in value.
Under our Terms & Conditions, claims cannot be accepted for items that were improperly packaged or not declared. A few minutes of preparation protects both your goods and your claim rights.
Summary Checklist
- Strong, right-sized box — new or near-new
- 5–7cm cushioning on all sides
- Each fragile item individually wrapped
- No movement when shaken
- H-taped on all seams, top and bottom
- Clear label with address, postcode, and phone number
- FRAGILE marking if applicable
- Special items declared at booking